Vertigo's Tumbler Build
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Posted 10/9/2019 7:36:43 PM
Has NO LIFE!!

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Last Login: Today @ 5:23:02 PM
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In the past I would have used a plasma torch to cut the body pieces and panels.
Now, I use metal cutting circular saws to do 99% of my metal cutting of plates, flats, angles, etc. cutting up to 3/8" thick metal with my Milwaukee brand saw.

I am currently fabricating the body of my Tumbler from 1/4", 1/8th", and 12 gage sheet steel.

I am cutting my 1/4" , 3/8", and 1/2" thick metal with my Milwaukee brand metal cutting circular saw.

I am cutting my 1/8th" and 12 gage steel sheet with a Dewalt 20 volt battery 5-1/2" metal cutting circular saw.
Don't need my bigger Milwaukee metal cutting circular saw for 1/8th" and 12 gage sheet steel.

Also, using a Dewalt 18/20 volt battery Saber/jig saw to cut the curves in the 1/8th" and 12 gage sheet steel.
1/8th" sheet steel is the maximum thickness for effective cutting with a Saber/Jig Saw and quality blades.
My Dewalt 18/20 volt battery Saber/Jig Saw with quality blades cuts 1-2 inches per minute
in 1/8th" and 12 gage sheet steel.


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Post #166786
Posted 10/9/2019 8:52:20 PM


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Last Login: 11/12/2019 8:39:49 PM
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Hmmm glad to see some progress man.

Ive looked into a few options myself for cutting too.
How is the battery life on these units?
And do they cut relatively with ease or do you need to give it a bit of a push at times?


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Post #166787
Posted 10/10/2019 11:27:30 AM
Has NO LIFE!!

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Last Login: Today @ 5:23:02 PM
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hey WARmachine,
"How is the battery life on these units?
The Dewalt 20v 5 AH pack cut 6-10 linear feet in 1/8th inch plate steel.
I have 5 battery packs.

And do they cut relatively with ease or do you need to give it a bit of a push at times?"
Cut with ease in 1/8" plate steel.

If you will be cutting very much 3/16, 1/4, 3/8, 1/2" buy a Milwaukee metal cutting circular saw.
Sell for 300.oo and can cut everything.
Dewalt is more of a luxury wireless trim saw.
Post #166788
Posted 10/10/2019 1:14:46 PM


Supreme Being

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Last Login: Today @ 7:36:46 PM
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Do you need a lube to cool the blades?
Post #166789
Posted 10/10/2019 7:04:17 PM
Has NO LIFE!!

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Metal cutting circular saw blades don't need lube.

Metal cutting saber/jig saw blades with lubricant last longer.
Saber/jig saw blade life depends more on how tight the curve is you are cutting.
In metal cutting with saber/jigsaw blades you might get 1-3' on a gentle curve or only 1-2" on a tight curve.
Forget about using cheap blades and use only quality blades.
99% of professional contractors cutting metal use only one brand. BOSCH brand.
Post #166792
Posted 10/12/2019 3:06:40 PM


Supreme Being

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Last Login: Today @ 7:36:46 PM
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Yes, in the power tool world Bosch is probably the best. (and most expensive) Followed closely by Makita and then DeWalt imo. Millwakee is also quite good. Stay away from the cheep stuff, it's not worth it to save a couple of bucks.
Post #166804
Posted 10/18/2019 7:10:16 PM
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Received an email today asking,
"What is the best jigsaw blade for cutting curves in 12 gage to 1/8th" steel plates?"
A very fitting request since my Justice League body panels are being fabricated in 12 gage steel.

For cutting curves in 12 gage to 1/8th" steel plates the BOSCH T121BF3 has no equal.
It cuts 2X faster than it's nearest competitor and lasts 4X longer than any bi-metal blade.

The best blade for clean cutting plexiglass I have found is the BOSCH T102BF.

These top of the premium blades from BOSCH are not cheap.

Both of these blades cost with sales tax around 10.oo for a pack of three.
I buy mine at HOME Depot but they are available anywhere quality tools are sold.

I attached photo-images of the blades in their packaging and a BOSCH blade chart.



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Post #166833
Posted 11/2/2019 7:59:24 PM
Has NO LIFE!!

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Placed a copy of this post here for anyone who may be planning to and/or building a bat vehicle.

vertigo,
"Next step: Next step is to burn galvanizing off bolt heads."

Received an email that stated,
Why do you need to burn the galvanizing of the bolt heads?"

Vertigo
So that the paint will stick to the bolt heads. Most paint won't stick to shiny galvanizing.

Here is how I remove the galvanizing.
Drill a row of holes in a piece of 1/4" thick metal.
Put the bolts in the holes.
Use my MAP gas torch to heat the bolt head until the galvanizing vaporizes. Takes around 10-15 seconds each.
(Do this in a well ventilated area. Preferably outside.


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Post #166909
Posted 11/5/2019 5:46:49 PM
Has NO LIFE!!

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Placed a copy of this post here for anyone planning to and/or actually building a Bat Vehicle.

When doing metal grinding I use safety glasses, a full face shield, and a N100 3M mask.
Exposure to grinding wheel, rotary stone, and metal dust, will do serious damage over time to your lungs.
I use the Honeywell Uvex® Bionic S8500 Faceshield with Uncoated Polycarbonate Visor for light grinding and a welding automatic darkening helmet set on grinding mode for heavy grinding.

The Honeywell Uvex® Bionic S8500 Faceshield with Uncoated Polycarbonate Visor is extremely lightweight and adjustable for all-day comfort. This revolutionary face shield is designed for rugged jobs and is ideal for workers that are exposed to impact, chemical splashes, and airborne debris.
Clear, uncoated polycarbonate visor
Designed for rugged jobs
Ergonomic design, extremely lightweight and balanced for all day comfort
Easily replaceable visor with dual position choices
Comfortable cell foam on back of headgear
Breathable, removable, washable headband
Can be comfortably worn with most goggles and respirators
Enhanced protection from falling or flying objects, impact, chemical splash, and airborne debris
Technical Specs
Color: Clear
Dielectic Protection: No
Headgear Included: Yes
Material: Polycarbonate
Standards: ANSI Z87.1 2003 High Impact - CAN/CSA/Z94.3
Tinted: No


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Post #166915
Posted 11/12/2019 7:14:28 PM
Has NO LIFE!!

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Anthony Alaniz
"Karlmann King SUV?
Based on the Ford F-550, the Karlmann King does everything it can to differentiate itself from the truck-based plebeian-mobile. The exterior takes direct cues from a stealth bomber, which are known for their sharp edges and triangular shapes. The exterior is made of carbon fiber and steel, or, if you want something unstoppable, carbon fiber and bulletproof materials."

Maybe, the builders were influenced by the Batman Tumbler.


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Post #166951
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